Automatic Industrial Tunnel-Type Rail Conveyor Blast Equipment Overhead Shot Blasting Machine Hanging Chain System PLC Core
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Step By Step Suspension Chshot Blasting Machine
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Products Description
Overhead Rail Conveyor Shot Blasting Machine
High-efficiency continuous blast cleaning for castings, forgings, and small metal components. Large parts hang on unique hooks; small parts use specialized fixtures. Loaded hooks move via loop rail into the blasting chamber.
Workpieces rotate to receive steel shot impingement from high-performance wheels. After 2-6 mins of blasting, parts exit for unloading or coating.
Ideal for mass production and automated lines.Product Application
Overhead Rail Conveyor Shot Blasting Machine is suitable for:
Casting parts
Forging parts
Gas cylinder
Casting tube and elbows
Big fabricated metal work pieces
Technical Parameter
Custom Non-Standard Shot Blasting Machine Solutions
We specialize in designing and manufacturing tailored shot blasting machines to meet precise customer requirements. Our solutions are engineered based on:
Workpiece specifications (dimensions, material, surface characteristics)
Weight capacity needs
Target productivity rates
From concept to production, we deliver non-standard systems optimized for efficiency and performance, ensuring seamless integration with your unique workflow.
PRODUCT DETAILS
Roller Conveyor Systems
Components: Consists of feeding rollers, intermediate rollers, and discharging rollers.
Load - bearing Capacity: Capable of handling 2 tons per linear meter.
Roller Spacing: Set at an optimal 1 - meter interval.
Roller Speed: Adjustable from 0.5 to 4 meters per minute.
Drive System: Powered by a variable - speed reducer for precise control.
The rollers inside the blasting cabinet are safeguarded by specialized alloy sleeves, boasting a service life of over 4,000 hours,
ensuring long - lasting performance and reliability.Blasting Chamber
Blasting Wheels: Installed on the left side wall of the blasting chamber. Angles are custom-engineered to match workpiece geometries for optimal shot coverage.
Hot Area: The right interior zone of the chamber, termed the "hot area," is safeguarded by Mn alloy liners for heavy-duty abrasion resistance.Doors: Available in manual or pneumatic configurations for flexible access and operational efficiency.
Abrasive Recycling System
Screw Conveyor: Installed at the blasting chamber bottom to collect spent steel shots and transport them to the bucket elevator.
Bucket Elevator: Elevates used shots to the separator for recycling.
Separator: Utilizes dual filtering—screen and air ventilation—to sort qualified steel shots and grits for reusability.
Dust Collection System
Filtration Efficiency: Achieves an impressive 99.9% filtration rate, ensuring a virtually dust - free operation.
Cyclone Dust Collector: Performs the initial stage of dust collection with high efficiency.
Dust Collector: Available in cartridge or bag - type configurations for versatile use.
Fan Extractor: Effectively draws dust from the piping system into the dust collector.
Ventilation Piping: Collects dust generated from shot blasting chambers and separators, ensuring a clean working environment.
With outstanding dust removal performance, it minimizes environmental pollution.
Our dust removal system integrates a ducting system and a filter cartridge dust collecto
Electric Control System
Models: Available in both automatic and manual operation modes, catering to diverse operational needs.
Control Unit: Features a high - performance Programmable Logic Controller (PLC).
PLC Options: You can choose from renowned and reliable brands, including Siemens, Omron, or top - tier Chinese brands, ensuring
stability and precision.
Emergency Stop Function: Equipped with emergency stop buttons on both the main control panel and roller conveyors, providing
enhanced safety and immediate response in critical situations.
Power Indicator: Clearly visible on the control panel, allowing for easy monitoring of the system's power status.Overhead Rail Tunnel Shot Blasting Machine
1. Exceptional Versatility & User - Friendliness
With a broad range of applications, this shot blasting machine offers effortless installation and intuitive operation, making it accessible for various industries.
2. Unwavering Stability & Reliability
Benefiting from decades of technical refinement, our machines feature mature technologies and are crafted by highly skilled workers. This ensures remarkable stability and an incredibly low failure rate, minimizing downtime and maintenance costs.
3. Tailored Solutions
We understand that every customer has unique requirements. That’s why we offer fully customized services, ensuring our shot blasting machines perfectly meet your specific operational needs.
4. Aesthetically Pleasing Design
Thanks to our sophisticated manufacturing processes, our machines not only perform flawlessly but also showcase an exquisite appearance, combining functionality with visual appeal.
5. Factory - Direct Competitive Pricing
As a direct manufacturer, we eliminate middlemen, offering you top - quality shot blasting machines at highly competitive prices, providing excellent value for your investment.
6. Swift Delivery
Housed in large - scale production facilities, we have the capacity and efficiency to ensure prompt order fulfillment. Rest assured that your machine will be delivered in a timely manner, getting your operations up and running quickly.
7. Rigorous Quality Assurance
Our dedicated quality inspection department conducts stringent checks at every production stage. From raw materials to the final product, we leave no stone unturned in ensuring the highest quality standards are met.
8. World - Class Electrical Components
The electrical control system predominantly features internationally renowned brands, guaranteeing precise control, enhanced safety, and long - term reliability.
9. Extensive Experience
With over many years of production experience, we have honed our skills and expertise in shot blasting machine manufacturing. Our deep industry knowledge enables us to deliver superior - performing products.
10. Professional Design Team
Our in - house team of professional designers is committed to providing you with comprehensive support. From initial concept to final design, they work closely with you to optimize the machine for your specific applications.
11. CE - Certified Quality
Our machines are CE - certified, meeting strict safety, health, and environmental standards, assuring you of their top -tier quality.
ABOUT US
1. Covers an area of 52106 square meters, including a building area of 34120 square meters.
2. The company has strong strength, with excellenteuipment, instruments, processes, and testing tchnology.
3. Strong R&D and technical team. Technical personnel account for 25% of the total number of employees.
4. Typical Customers: Midea, GREE, Panasonic, Macro, Vanward, XCMG Construction Machinery.
5. Quick oversea installation service & Quick response far after-sales & Quick spare parts delivery.
FACTORY SHOW
The company has accumulated rich experience in engineering management, as well as the design, manufacturing, and installation of complete sets of equipment for shot blasting and painting.
PRODUCTION PROCESS
A professional enterprise specializing in metal surface treatment, including the
design, production, installation, commissioning, and after-sales service of shot
blasting cleaning equipment, coating machinery equipment, and pressure vessels
OUR EXHIBITION
OUR CERTIFICATE
We assure you with our professional skill, competitive price and superior quality.
FAQ
What kind of installation support do you offer?
We've got you covered! For our standard shot blasting machines, we provide convenient remote - guided installation. This means you can get your machine up and running smoothly with our experts' guidance from anywhere in the world. If you opt for our non - standard equipment, we'll send 1 - 2 highly experienced engineers directly to your factory. They'll be on - site to guide the entire installation and assembly process, ensuring everything is set up perfectly to meet your unique requirements.
Do you supply abrasives for shot blasting machines?
Absolutely! We're not just about machines. We're your one - stop shop for all things related to shot blasting. We offer a wide range of high - quality metal abrasives, including steel shot, steel sand, wire - cut steel shot, and stainless steel shot. These abrasives are carefully selected to ensure efficient surface cleaning and excellent anti - corrosion results, helping you achieve the best performance from your shot blasting machine.
How long does delivery take?
We understand that time is money in your business. For standard shot blasting machines, you can expect delivery within 7 - 20 workdays. Non - standard models usually take 20 - 60 workdays, while shot peening machines are delivered within 30 - 60 workdays. Rest assured, we'll always do our best to meet your deadlines. The exact delivery time depends on the order quantity and machine model, but we'll keep you informed every step of the way.
What exactly does a shot blasting machine do?
A shot blasting machine is a game - changer for metal processing! It's a powerful tool that can clean, strengthen (also known as shot peening), and polish metal surfaces. Whether you're in the aerospace, automotive, construction, foundry, shipbuilding, rail, or countless other metal - using industries, our shot blasting machines can help you improve the quality and durability of your metal products, giving you a competitive edge in the market.
What pre - sales and after - sales services do you provide?
Our commitment to you doesn't end with the sale. Before you make a decision, our pre - sales team is here to answer all your questions, provide product samples, offer customized technical solutions, and give you accurate quotations. After your purchase, our after - sales support is top - notch. We offer a 24 - hour response service, so you can reach us anytime if you have an issue. Our engineers are available for online guidance, and if needed, they can come to your factory for on - site installation. We also provide comprehensive training on how to install and use the product properly, ensuring you get the most out of your investment in our shot blasting machines.
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First Floor, No. 42 Rui'an Road, Nantou Town, Zhongshan City
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